BSR1000 Online NIR Composition Analyzer

Description

See What Makes Up Your Product, Not Just the Total

Most online sensors give you one number: total fat, total sugar, total solids. The BSR1000 gives you the breakdown. By reading the full near-infrared spectrum instead of a few fixed filter bands, this online analyzer resolves a combined measurement into the individual constituents behind it, in real time, as product moves beneath the sensor. Its 640 to 1050 nm wavelength range is suited to high-moisture product, turning periodic lab composition checks into a continuous stream of process data, without contact and without sample preparation.

Why Full-Spectrum Measurement Matters

• Individual constituents, not aggregates: Resolve total fat into individual fatty acids, total sugar into individual sugars, or a blend into its multiple alcohol types. A filter-based sensor reports the combined value; the full spectrum separates it.
• Lab results arrive too late: Non-contact NIR measurement delivers composition data continuously, so you can correct a drifting process before it produces off-spec product.
• Dark or low-reflectance product is hard to read: A selectable high-gain mode boosts sensitivity, holding measurement stable on difficult samples that defeat fixed-gain sensors.
• Calibrations are locked to one supplier: Build and refine your own calibration curves in the bundled PLS software with cross-validation, then load them yourself. No external chemometrics package and no per-curve service charge.

Built for Hands-Off Process Integration

The BSR1000 is a smart sensor that runs on its own, not a PC-tethered lab instrument. Develop your calibrations on a connected PC, upload up to 100 channels (three components each) to the unit, and it runs standalone, measuring continuously without a computer attached. Continuous, command, hardware, and level-triggered modes let it measure on its own schedule or synchronize to your process, and a scalable analog output drives a PLC, SCADA system, or chart recorder directly. The same standalone sensor mounts over a conveyor for continuous online measurement or on a bench stand for at-line spot checks, so one unit serves both the process line and the QC bench. The enclosed stainless and aluminum housing withstands dust and washdown, and the tungsten light source is rated for 20,000 hours. Resolution reaches 0.001% (10 ppm); how closely a reading tracks your lab depends on the precision of the reference method the calibration is built against, since any NIR analyzer can only be as accurate as the referee method for that product. Every BSR1000 is backed by one-year Total Care coverage: parts, labor, and specification compliance, with maintenance agreements available.

Need the total, or the breakdown? A filter-based analyzer like the KJT700 Instant Online Composition Meter reports a single combined value, total fat or total sugar, which is the right tool when one number is what you need. The BSR1000 reads the full spectrum to resolve that total into its individual constituents, including applications such as fatty-acid profile, individual sugars, or active pharmaceutical ingredient content.

Measuring inside a vessel or liquid stream where an open-path lens cannot reach? The BSF1000 Inline NIR Composition Analyzer uses fiber-optic probes to measure high-moisture product directly inside spray and fluid bed dryers, convey lines, and liquid applications.