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KJT300 Online NIR Moisture Measurement System

Console Driven Online Moisture System: Measurement Without a PC in the Loop

Continuous moisture measurement on a production line, run entirely from a hardware console. The sensor head mounts above the product and reports to the console, with no computer required anywhere in the installation.

  • No PC Required: Calibration entry, channel selection, and readout all happen at the console.
  • Four Heads Per Console: Add measurement points across the line up to four heads on one console.
  • 99 Calibrations in the Head: Store a curve for every product you run and switch channels at the console.
  • Built for the Plant Floor: Aluminum casting, dust proof and drip proof, with integrated air purge and humidity compensation.

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Description

Online Moisture Measurement Run Entirely From the Console

Not every plant wanted a computer in the measurement loop. The KJT300 put moisture measurement on the line with a hardware console instead: the sensor head over the product, the console in the control room, and nothing else to maintain or keep running.

Solving the Practical Problems of Online Measurement

  • A PC you have to maintain: Calibration entry, channel selection, and readout all happen at the console, so there is no computer to support in a plant environment.
  • One product line, many products: 99 analytical curves live in each sensor head, selected at the console or by external contact input.
  • Readings trapped in the control room: A seven segment LED on the head displays moisture content, absorbance, and channel right at the line.
  • Ambient conditions that move the reading: Temperature compensation, humidity compensation from a sensor built into the air purge hood, and an offset function for raw material shifts.

Built for Production Line Duty

The head measures from 350 mm above the surface across a 50 mm spot, with no contact and no sampling, and responds in approximately two seconds. Curves are fitted from your own reference values, linear through cubic. The aluminum casting is dust proof and drip proof, the air purge hood keeps the optical window clear, and the tungsten lamp and filter motor are both rated at 20,000 hours. Up to four sensor heads connect to one console, each an added measurement point on the line.

Each system shipped with Kett’s One Year Total Care Warranty covering parts, labor, and specification compliance. Maintenance Agreements are available.

Service and Replacement

The KJT300 is no longer manufactured. It was succeeded by the KJT350, which paired the same sensor head with a PC running Kett Tracker for calibration, trending, and data collection.

Need online moisture measurement on your line today? The KJT703 Instant Online Moisture Meter is the current online moisture system, carrying the same non contact measurement in a supported platform.

Additional information

Weight 35 lbs
Dimensions 22 × 18 × 12 in
Measurement Principle

Near-Infrared Reflectance

Measurement Range

0.000–99% (product dependent)

Accuracy

±0.001% (reference method dependent)

Resolution

0.001%

Reproducibility

0.001%

Response Time

Approximately 2 seconds, analog output. Averaging time constant selectable 0–99 seconds.

Refresh Rate

0.2 seconds per output, 0.5 seconds per display update

Applications

Moisture

Measurable Components

Moisture

Form Factor

Online

Measurement Diameter

Approximately ø50 mm

Measurement Distance

350 mm ±50 mm

Number of Wavelengths

1 plus reference

Light Source

Tungsten lamp

Sensor Type

Reflectance sensor head with lead sulfide detector in an aluminum casting, dust proof and drip proof, with air purge hood

Throughput / Capacity

Up to four sensor heads per console

Display

Red seven segment LED on the sensor head. Console adds a seven segment LED plus a backlit LCD for analytical curve data and error messages.

Measurement Modes

Continuous monitoring with selectable averaging, channel selection by keypad or external contact input

Compensation Functions

Temperature compensation, humidity compensation via the sensor integrated in the air purge hood, and analytical curve offset compensation

Features

Zero adjustment, analytical curve offset correction, upper and lower moisture alarms, self diagnostics, error code reporting

Data Memory Capacity

99 analytical curves stored in each sensor head. Curve entry and review at the console. No PC database or trending.

Calibration Curves Available

Up to 99 per sensor head, built by regression against user reference values using linear, quadratic, or cubic fit

Safety Features

Sensor head high and low temperature alarms, motor rotation error, low reflectance error, calculation and memory error reporting

Operating Temperature

0–40°C at the installation site

Operating Humidity

10–80% RH, non-condensing

Communications

RS-422 between sensor head and console, standard. Alarm output standard. 4–20 mA recorder output available as a factory option.

Power

100–120 VAC or 200–240 VAC, 50/60 Hz, selected at time of shipment

Power Consumption

52 VA sensor head, 16 VA console

Dimensions

Sensor head 291 × 150 × 192 mm, 440 mm overall with snout. Desktop console 148 × 320 × 254 mm (W × D × H).

Weight

Sensor head 7.5 kg (16.5 lbs) including air purge hood. Console 6.2 kg (13.7 lbs).

Standard Accessories

Sensor head, air purge hood with humidity compensation sensor, zero adjustment plate, console, cables and connectors

Options

Additional sensor heads up to four per console, junction boxes, purge enclosure, cooling systems, panel mount console

Warranty

One Year Total Care Warranty covering parts, labor, and specification compliance. Maintenance Agreements available.

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